Customized MES solutions

MES are central information and control systems for the production team and connects the ERP level with the manufacturing process. Integrated solutions for production planning, manufacturing control, quality assurance and maintenance can be expensive and complex, depending on the operating organization. With the flexible base architecture of the Process Masters you will receive the right solution for your business in a short time and secure future expansion options and extensions.

Customized MES solutions

Data hub in the factory

MES solutions are interface-intensive, both to the ERP and the heterogeneous control level. We implement our DataBridge, a configurable communication system. Using different techniques such as OPC or TCP/IP data is exchanged with other systems – in real time. The configuration is very simple and saves a lot of time in developing networked applications. Well known companies use DataBridge as their standard tool for their own projects.

Data hub in the factory

Data hub in the factory

MES solutions are interface-intensive, both to the ERP and the heterogeneous control level. We implement our DataBridge, a configurable communication system. Using different techniques such as OPC or TCP/IP data is exchanged with other systems – in real time. The configuration is very simple and saves a lot of time in developing networked applications. Well known companies use DataBridge as their standard tool for their own projects.

Core material tracking

The material tracking, whether order or piece based, is the core function in MES. It controls the production flow, synchronizes planning, triggers quality checks and ensures the traceability of the processes. With GTRAX, a configurable material tracking, any material flow can be displayed with plant-specific data structures. Events in the production process can be parameterized. For example, sending product specific instructions to a control system or an evaluation of data quality.

Core material tracking

Suited for highest quality

The Process Master is designed for the highest quality standards, such as ISO/TS 16949. The product and quality planning until start of production with all the supporting documents according to PPAP is supported throughout. The control plan with its process and test instructions serves as a central requirement for production. The Process Master offers a configurable process quality control, whereby deviations are promptly identified and subsequent errors can be avoided. Occurring errors or complaints are handled by PDCA or 8D report. The methodological control loops, such as the effect of an error on FMEA and the control plan are systemically and consistently supported in Process Master.

Suited for highest quality

Suited for highest quality

The Process Master is designed for the highest quality standards, such as ISO/TS 16949. The product and quality planning until start of production with all the supporting documents according to PPAP is supported throughout. The control plan with its process and test instructions serves as a central requirement for production. The Process Master offers a configurable process quality control, whereby deviations are promptly identified and subsequent errors can be avoided. Occurring errors or complaints are handled by PDCA or 8D report. The methodological control loops, such as the effect of an error on FMEA and the control plan are systemically and consistently supported in Process Master.

Reporting and key figures

Proof of certification and audits, production reports, quality evaluations etc. – the Process Master offers a variety of information used for operational improvements and strategic decisions. The customizable metrics system informs plant operators as well as the management on findings and trends – clear and up to date. With Machine Eye, these values can be visualized on large displays or mobile devices. The Process Master thus systematically supports the PDCA loop “recognize the problem – root cause analysis – definition of measures – implementation – effectiveness test.”

Reporting and key figures

Economic benefits

  • Sustainable implementation of lean methodology
  • Tailor-made solutions in a short time
  • Reduce production costs and lead times
  • Improve the accuracy of planning and costing
  • Increase in material and energy efficiency
  • Security in certifications and audits
  • Basis for process improvement
  • Relief for administration
  • Short start-up phase

Functions and features

  • Order planning and scheduling
  • Document management
  • Order and material tracking
  • Material flow control
  • Requirements to the control level/operators
  • Process and operational data collection
  • In-process quality control
  • Energy and media management
  • Process monitoring
  • Data analysis, reporting and metrics

Live Presentation

We’ll happily provide with more detailed information and present you the options of Machine Eye. Please contact us.


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Want to find out more about you what our combination of software products and
consulting services can do for you? We’ll be happy to show you in person.
Phone
+43 316 27 86 60
E-mail
sales[@]gamed.com
Address
Harter Straße 48, 8053 Graz